Then go back toward the center of the hole scrubbing with heavy pressure to eliminate the rust.
Rust hole repair sheet metal.
Rust on your classic muscle car is a nuisance.
Universal sheetmetal repair panels available at low prices.
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Check out how you can repair rusted sheetmetal by using patch panels as shown on this 1969 camaro.
This setup removes the remaining rust and would allow us to cut the hole to an easily patchable size and shape.
Welding in patch panels with a flux core welder without a gas envelope is an exercise in burn through and swearing so glue it was.
And butt up to the edges of the hole.
And maybe the epoxy would result in a more rustproof seam.
The first step was to cut out the rust.
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Keep sanding until you re able to see bare metal.
Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal.
Cut the sheet metal back until all of the rust around the hole s perimeter is no longer visible.
Another good idea when replacing any type of sheet metal is using weld through primer.
Weld the most permanent repair to a hole in sheet metal is to weld the hole shut.
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We have a huge selection of high quality rust repair and auto body panels including rockers cab corners wheel arches fenders and more.
The welding process actually adds new steel to the thin steel and can result in a repaired spot that is stronger than the original metal.
Easy to do and really strong.
The complexity of welding increases as the thickness of the material decreases.
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Two part epoxies are designed for this purpose and when applied to a clean surface the final repair will be undetectable after painting.
All of the rust must go.
A plasma cutter reciprocating saw or die grinder can also be used for this step.